HIGHWAYS ENGLAND
Our work
NATIONAL HIGHWAYS - HALO
The HALO family of products also includes RubberPave/+ which
incorporates recycled tyres combined with Huyton Asphalt’s HALO low carbon
material to provide an environmentally sustainable asphalt with a reduced
carbon footprint. RubberPave/+ has been laid on 6 schemes.
NATIONAL HIGHWAYS - HALO RUBBERPAVE
As part of the ongoing drive for sustainability and innovation, Huyton
Asphalt has installed HALO base and binders on 25 schemes in the North West.
16,643.78t
HALO laid
93.643.78t
tCO2 saved
18.98%
3,159.21t as recycled material (RAP)
65.34
Cars of the road
794,500.28
Km saved
6,798.22t
HALO RubberPave laid
6,798
Tyres used
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
THE WILLOWS
Our work
The Project
After Huyton Asphalt presented the benefits of their sustainable product HALO to Persimmon Homes, the team carried out the surfacing requirements as part The Willows development in Earlestown, Newton-le-Willows.
Huyton Asphalt installed a new road infrastructure to support the new development and, as part of their commitment to innovation and sustainability, laid the latest innovative low carbon HALO product across the site.
HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing recycled materials revolutionising the surfacing industry by creating a carbon-friendly product that offers exceptional performance compared to conventional asphalts.
4327t
of HALO laid
1050t
as RAP (25%)
“The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”
Stephen Millington, Project Manager - Highways
Our work
The outcome
- HALO laid: 4327te
- RAP: 1050T = 25%
- CO2 saving: 10t
- Cars off the road: 6.88
- Km saved / year: 83,716
- Times around the world: 2.08
10t
carbon footprint saving
6.8cars
off the road with an average of 8000 miles each per year
83,716
km saved each year
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
MORRIS HOMES
Our work
The project
The housing development in Lostock Hall is owned by Morris Homes, one of the country’s largest privately owned house builders. Based in Cheshire, they provide new homes across the North West, Midlands and South of England. The site required surfacing installation and HALO accredited installers, Huyton Asphalt, was appointed.
HALO’s Rubber Pave was provided throughout the project in a move that made these the first ‘rubber roads’ in a new housing development.


328t
HALO rubber-modified SMA laid
1.7tCo2
carbon saving
“The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”
Stephen Millington, Project Manager - Highways
Our work
The solution
HALO’s Rubber Pave enables old tyres to be converted into new roads and footpaths. As a result, they help to offset the environmental impact of highways maintenance activities, contributing significantly to the wider sustainability drive.
Rubber Pave incorporates recycled tyres combined with HALO warm-mix asphalt technology to provide an environmentally sustainable asphalt with a reduced carbon footprint.
Typically, one tyre per tonne of asphalt is recycled, giving the potential to recycle about 500 tyres per kilometre of road, depending on layer thickness.
In terms of the performance of HALO Rubber Pave vs a conventional SMA materials performance, testing has found that that the use of the rubber mechanically restricts crack propagation and that it provides some low grade PMB flexibility benefits.
In addition, HALO Rubber Pave delivers similar performance characteristics to those required from a 50 pen SMA and provides superior performance in terms of restricting crack propagation.
328
Tyres used
1.1cars
off the road
1391.5km
saved
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
LIVERPOOL CITY COUNCIL
Our work
Working Together
As a North West-based business, it is a pleasure to be able to serve the city of Liverpool and bring our leading, cutting edge innovation to the city’s network.
Our work
The story so far
Since 2020, we have laid more than 19,000 tonnes of HALO across the city.
19,253.64t
of HALO laid across Liverpool since 2020
Our impact

19,253.64t
Of HALO laid to date

3,951.97t
As recycled material (RAP)

70.56t
(CO2) carbon footprint saving

48.35
equivalent cars off the road

587,995
km saved per year

14.67
equivalent times around the world
“The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”
Stephen Millington, Project Manager - Highways
Our work
Looking forward
The Huyton Asphalt Group of businesses and our HALO product supports the Liverpool City Council Climate Change Emergency Declaration to be a Zero Carbon Local Authority by 2030.
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
Technical Information
Technical Information
Technical information is available to download below. Please contact us for any further technical queries.
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
HIGHWAYS ENGLAND M6
Our work
The project
The M6 Sink Moss to Guidepost scheme covers 3km on the Northbound and Southbound section of M6 (J20). Huyton Asphalt was appointed as part of the ‘Do something’ scheme that addresses underlying defects to repair and resurface the carriageway.
As Principal Contractor on this project, Huyton Asphalt managed each aspect of the scheme overseeing 15,561 operational hours on site with zero injuries and accidents. An absolute commitment to exemplary Health and Safety is part of the DNA of our business and we’re proud to uphold exceptional standards on all projects regardless of scale and complexity.
15,561
hours
0
injuries or accidents
Our work
The challenge
Due to the location of the works, the ability to secure roadspace was a significant challenge. The high-profile nature of schemes running simultaneously on M62 – Smart Motorway, J19 – SRM, M56 – Remedial works and M&H, Huyton Asphalt worked in close collaboration with contractors and Highways England in order to ensure all projects were coordinated. Remaining agile with transparent and consistent communication ensured that closures were kept to a minimum which ultimately reduced disruption to road users.
4845t
of HALO laid
15.25%
1752.94t as recycled material (RAP)
“The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”
Stephen Millington, Project Manager - Highways
Our work
The solution
To maximise productivity during the restricted timescales, we used HALO, Huyton Asphalt’s sustainable alternative to conventional asphalts.
With HALO low temperature base and binder, cooling times are significantly reduced which meant the impact on traffic was minimised and short working windows maximised. HALO contains recycled materials revolutionising the surfacing industry by creating a low carbon product that offers exceptional performance compared to conventional asphalts.
We are proud to work with Highways England to leave a tangible environmental impact with a innovative product that uses reclaimed asphalt pavements to drive sustainability and reduces carbon through use of technology.
We worked with our sister company, HA Civils to complete drainage and manhole reinstatement.
16t
carbon footprint saving
11cars
off the road with an average of 8000 miles each per year
131,489
km saved each year
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
PEEL PORTS
Our work
The project
Huyton Asphalt was approached to provide a solution to repair the Cargill and Maritime Junctions at Peel Ports. Both junctions were badly worn away and had irregular deformation from the constant wagon movements in the port. Huyton Asphalt proposed using our innovative HALO technology for the base and binder layers and Ultilayer S 10 for the surface course. This would require us to plane the existing carriageway at a depth of 250mm and replace with 140mm halo base, 60mm halo binder and 50mm Ultilayer S.

2000m2
surface area
Our work
Sustainability as standard
HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing upto 30% reclaimed asphalt pavements using warm mix technology revolutionising the surfacing industry by creating a net zero carbon-friendly product that offers exceptional performance and laying times compared to conventional asphalts.
The project was programmed during afternoons and during weekends in order to minimise disruption to Port operations and maintain traffic flow.
1514t
total
346t
RAP
“The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”
Stephen Millington, Project Manager - Highways
Our work
The road to a sustainable zero-net carbon port is laid with HALO
At Huyton Asphalt, we have innovation and sustainability at the forefront of our vision. Providing an environmental product for use on a Port of this scale closes the loop on sustainability by utilising our innovative HALO low carbon technology and use of recycled materials.
5t
carbon saved
310km
equivalent of a container ship travelling 310km
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
MANCHESTER AIRPORT
Our work
The project
Huyton Asphalt was appointed by Laing O’Rourke as the surfacing contractor as part of the £1 billion transformation programme of Manchester Airport. After sharing the benefits of our innovative new sustainable product, HALO (Ultilow), Laing O’Rourke and MAG approved the roll out of this low carbon asphalt across the project. The project involved major improvements and significant investment into upgrading the road network infrastructure and parking facilities on the major project.
60000m2
of access road, car parks, forecourt, service yard and footpaths
Our work
Sustainability as standard
With the large investment into the upgrading of the road infrastructure and car parking, we felt this was the perfect opportunity to leave a tangible environmental impact through carbon savings we would produce. By installing future infrastructure through using reclaimed asphalt pavements for sustainability and reducing the carbons by using technology, we are protecting the future of our environment. Making tangible environmental impact on a project of this scale is key to driving a legacy of sustainability.
At Huyton Asphalt, we have innovation and sustainability at the forefront of our vision. Providing an environmental product for use on a transport hub of this scale, closes the loop on sustainability by utilising our innovative HALO low carbon technology and use of recycled materials.
- Access road
- Car parks
- Forecourt
- Service yard
- Footpaths
49t
Carbon saving
31
equivalent to flying from Manchester to New York 31 times
“The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”
Stephen Millington, Project Manager - Highways
Our work
The road to a sustainable zero-net carbon airport is laid with HALO
HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing recycled materials revolutionising the surfacing industry by creating a low carbon product that offers exceptional performance compared to conventional asphalts.
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
ST HELENS FIRE STATION
Our work
The challenge
As part of Huyton Asphalt’s commitment to innovation and sustainability, the team laid the latest innovative low carbon HALO product on St Helens’ new state-of-the-art Fire Station facility, in partnership with Wates.


3500m2
access road / training yard
4785m2
covered
58.7t
of rubber
59
Tyres used
Our work
The solution
Pioneering Rubber Pave was laid on site for the first time across any project in the North West along with HALO’s warm mix asphalt. The industry-first rubber course was laid on the carparks across the site in an enhanced environmental commitment across the project. Rubber Pave contains the rubber from recycled tyres resulting in a carbon saving of up to 8%.
HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing recycled materials revolutionising the surfacing industry by creating a carbon-friendly product that offers exceptional performance and laying times compared to conventional asphalts.
1179t
of HALO laid
252.78t
RAP (24%)
4.0t
CO2 saving
“Thank you for all your help and effort on St Helens. it is very much appreciated. We have delivered 3 stations now for MFRA with Huyton Asphalt and they all look great. Pleasure working with you”
James Harman, Snr Quantity Surveyor, Wates
Our work
The Impact
- HALO laid: 1179t
- RAP: 252.78T = 24%
- CO2 saving: 4t
- Cars off the road: 2.4
- Miles saved / year: 19,200
- Times around the world: 0.8
We adapted our processes in order to continue works during the Covid-19 pandemic and the project was successfully completed in September 2020.
2.4
cars off the road
19,200
Car miles saved per year
0.8
which is equal to 0.8 times around the world
Work with us
To work with us or for more information about HALO please get in touch.
Send us a message
Wood Lane
Our work
The challenge
Liverpool City Council appointed Huyton Asphalt to complete essential maintenance and improvement works to Wood Lane and Caldway Drive as part of the Better Roads Highways Improvement Programme.
Wood Lane serves as the primary route, in and out of the City, to nearly 500 homes on the Woodlands Estate and the wider 8000+ residents of Netherley. The surrounding area comprises a high number of cul-de-sacs with the main route in and out of the residential estates via Wood Lane. Any road closures implemented would have had a significant impact on the local community.
The use of public transport in the area is high, with a particularly large dependence on the bus network. Therefore, disruption to the bus route was a huge issue for the residents and local authority and a key consideration during the phasing and methodology of the project.
7700m2
of resurfaced carriageway in the latest innovative low carbon HALO products on Wood Lane
130m2
of new footway paving
Our work
The solution
Following the civil engineering improvements made by HA Civils, our innovative low-carbon recycled material, HALO, was laid for the surfacing element of the works.
This enabled a reduced curing time, facilitating quicker road openings, and demonstrating our commitment to the environment and innovation. HALO is warm mix asphalt technology providing an environmentally-sustainable asphalt with a reduced carbon footprint.
873.84t
of HALO laid
197.40t
as RAP
“The works on Wood Lane are going really well and I've not received any complaints. My thanks to everyone concerned for a job well done”
Cllr Pauline Walton, Labour Councillor for Belle Vale Ward, Liverpool City Council
Our work
The outcome
- HALO laid: 873.84t
- RAP: 197.40t
- CO2 saving: 3.30 tco2
- Cars off the road: 2.26
We adapted our processes in order to continue works during the Covid-19 pandemic and the project was completed in June 2020.
3.30tco2
CO2 saving
2.26cars
equivalent cars off the road
Work with us
To work with us or for more information about HALO please get in touch.