M6 Sink Moss project

HIGHWAYS ENGLAND

Our work

NATIONAL HIGHWAYS - HALO

The HALO family of products also includes RubberPave/+ which
incorporates recycled tyres combined with Huyton Asphalt’s HALO low carbon
material to provide an environmentally sustainable asphalt with a reduced
carbon footprint. RubberPave/+ has been laid on 6 schemes.

NATIONAL HIGHWAYS - HALO RUBBERPAVE

As part of the ongoing drive for  sustainability and innovation, Huyton
Asphalt has installed HALO base and binders on 25 schemes in the North West.

16,643.78t

HALO laid

93.643.78t

tCO2 saved

18.98%

3,159.21t as recycled material (RAP)

65.34

Cars of the road

794,500.28

Km saved

6,798.22t

HALO RubberPave laid

6,798

Tyres used

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    The Willows Persimmon Homes, Newton le Willows, HALO asphalt

    THE WILLOWS

    Our work

    The Project

    After Huyton Asphalt presented the benefits of their sustainable product HALO to Persimmon Homes, the team carried out the surfacing requirements as part The Willows development in Earlestown, Newton-le-Willows.

    Huyton Asphalt installed a new road infrastructure to support the new development and, as part of their commitment to innovation and sustainability, laid the latest innovative low carbon HALO product across the site.

    HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing recycled materials revolutionising the surfacing industry by creating a carbon-friendly product that offers exceptional performance compared to conventional asphalts.

    4327t

    of HALO laid

    1050t

    as RAP (25%)

    “The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”

    Stephen Millington, Project Manager - Highways

    Our work

    The  outcome

    • HALO laid: 4327te
    • RAP: 1050T = 25%
    • CO2 saving: 10t
    • Cars off the road: 6.88
    • Km saved / year: 83,716
    • Times around the world: 2.08

    View more of our work

    10t

    carbon footprint saving

    6.8cars

    off the road with an average of 8000 miles each per year

    83,716

    km saved each year

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      Morris Homes Lostock Hall HALO Huyton Asphalt HA Civils

      MORRIS HOMES

      Our work

      The project

      The housing development in Lostock Hall is owned by Morris Homes, one of the country’s largest privately owned house builders. Based in Cheshire, they provide new homes across the North West, Midlands and South of England. The site required surfacing installation and HALO accredited installers, Huyton Asphalt, was appointed.

      HALO’s Rubber Pave was provided throughout the project in a move that made these the first ‘rubber roads’ in a new housing development.

      328t

      HALO rubber-modified SMA laid

      1.7tCo2

      carbon saving

      “The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”

      Stephen Millington, Project Manager - Highways

      Our work

      The solution

      HALO’s Rubber Pave enables old tyres to be converted into new roads and footpaths. As a result, they help to offset the environmental impact of highways maintenance activities, contributing significantly to the wider sustainability drive.

      Rubber Pave incorporates recycled tyres combined with HALO warm-mix asphalt technology to provide an environmentally sustainable asphalt with a reduced carbon footprint.

      Typically, one tyre per tonne of asphalt is recycled, giving the potential to recycle about 500 tyres per kilometre of road, depending on layer thickness.

      In terms of the performance of HALO Rubber Pave vs a conventional SMA materials performance, testing has found that that the use of the rubber mechanically restricts crack propagation and that it provides some low grade PMB flexibility benefits.

      In addition, HALO Rubber Pave delivers similar performance characteristics to those required from a 50 pen SMA and provides superior performance in terms of restricting crack propagation.

      328

      Tyres used

      1.1cars

      off the road

      1391.5km

      saved

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        Liverpool City Council Halo Huyton Asphalt HA Civils Case Study

        LIVERPOOL CITY COUNCIL

        Our work

        Working Together

        As a North West-based business, it is a pleasure to be able to serve the city of Liverpool and bring our leading, cutting edge innovation to the city’s network.

        Our work

        The story so far

        Since 2020, we have laid more than 19,000 tonnes of HALO across the city.

        19,253.64t

        of HALO laid across Liverpool since 2020

        Our impact

        19,253.64t

        Of HALO laid to date

        3,951.97t

        As recycled material (RAP)

        carbon footprint savinbg liverpool

        70.56t

        (CO2) carbon footprint saving

        48.35

        equivalent cars off the road

        587,995

        km saved per year

        14.67

        equivalent times around the world

        “The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”

        Stephen Millington, Project Manager - Highways

        Our work

        Looking  forward

        The Huyton Asphalt Group of businesses and our HALO product supports the Liverpool City Council Climate Change Emergency Declaration to be a Zero Carbon Local Authority by 2030.

        View more of our work

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          Technical Information

          Technical Information

          Technical information is available to download below. Please contact us for any further technical queries.

          Brochures & presentations


          HALO Brochure


          HALO Rubber


          Data sheets


          HALO BASE data and performance


          HALO BINDER data and performance


          Rubber data and performance


          Temperature data and performance


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            M6 Sink Moss project

            HIGHWAYS ENGLAND M6

            Our work

            The project

            The M6 Sink Moss to Guidepost scheme covers 3km on the Northbound and Southbound section of M6 (J20). Huyton Asphalt was appointed as part of the ‘Do something’ scheme that addresses underlying defects to repair and resurface the carriageway.

            As Principal Contractor on this project, Huyton Asphalt managed each aspect of the scheme overseeing 15,561 operational hours on site with zero injuries and accidents. An absolute commitment to exemplary Health and Safety is part of the DNA of our business and we’re proud to uphold exceptional standards on all projects regardless of scale and complexity.

            15,561

            hours

            0

            injuries or accidents

            Our work

            The challenge

            Due to the location of the works, the ability to secure roadspace was a significant challenge. The high-profile nature of schemes running simultaneously on M62 – Smart Motorway, J19 – SRM, M56 – Remedial works and M&H, Huyton Asphalt worked in close collaboration with contractors and Highways England in order to ensure all projects were coordinated. Remaining agile with transparent and consistent communication ensured that closures were kept to a minimum which ultimately reduced disruption to road users.

            4845t

            of HALO laid

            15.25%

            1752.94t as recycled material (RAP)

            “The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”

            Stephen Millington, Project Manager - Highways

            Our work

            The  solution

            To maximise productivity during the restricted timescales, we used HALO, Huyton Asphalt’s sustainable alternative to conventional asphalts.

            With HALO low temperature base and binder, cooling times are significantly reduced which meant the impact on traffic was minimised and short working windows maximised. HALO contains recycled materials revolutionising the surfacing industry by creating a low carbon product that offers exceptional performance compared to conventional asphalts.

            We are proud to work with Highways England to leave a tangible environmental impact with a innovative product that uses reclaimed asphalt pavements to drive sustainability and reduces carbon through use of technology.

            We worked with our sister company, HA Civils to complete drainage and manhole reinstatement.

            View more of our work

            16t

            carbon footprint saving

            11cars

            off the road with an average of 8000 miles each per year

            131,489

            km saved each year

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              Peel Ports resurfacing

              PEEL PORTS

              Our work

              The project

              Huyton Asphalt was approached to provide a solution to repair the Cargill and Maritime Junctions at Peel Ports. Both junctions were badly worn away and had irregular deformation from the constant wagon movements in the port. Huyton Asphalt proposed using our innovative HALO technology for the base and binder layers and Ultilayer S 10 for the surface course. This would require us to plane the existing carriageway at a depth of 250mm and replace with 140mm halo base, 60mm halo binder and 50mm Ultilayer S.

              peel ports logo

              2000m2

              surface area

              Our work

              Sustainability as standard

              HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing upto 30% reclaimed asphalt pavements using warm mix technology revolutionising the surfacing industry by creating a net zero carbon-friendly product that offers exceptional performance and laying times compared to conventional asphalts.

              The project was programmed during afternoons and during weekends in order to minimise disruption to Port operations and maintain traffic flow.

              1514t

              total

              346t

              RAP

              “The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”

              Stephen Millington, Project Manager - Highways

              Our work

              The road to a sustainable zero-net carbon port is laid with HALO

              At Huyton Asphalt, we have innovation and sustainability at the forefront of our vision. Providing an environmental product for use on a Port of this scale closes the loop on sustainability by utilising our innovative HALO low carbon technology and use of recycled materials.

              View more of our work

              5t

              carbon saved

              310km

              equivalent of a container ship travelling 310km

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                Manchester Airport Group major transformation project

                MANCHESTER AIRPORT

                Our work

                The project

                Huyton Asphalt was appointed by Laing O’Rourke as the surfacing contractor as part of the £1 billion transformation programme of Manchester Airport. After sharing the benefits of our innovative new sustainable product, HALO (Ultilow), Laing O’Rourke and MAG approved the roll out of this low carbon asphalt across the project. The project involved major improvements and significant investment into upgrading the road network infrastructure and parking facilities on the major project.

                60000m2

                of access road, car parks, forecourt, service yard and footpaths

                Our work

                Sustainability as standard

                With the large investment into the upgrading of the road infrastructure and car parking, we felt this was the perfect opportunity to leave a tangible environmental impact through carbon savings we would produce. By installing future infrastructure through using reclaimed asphalt pavements for sustainability and reducing the carbons by using technology, we are protecting the future of our environment. Making tangible environmental impact on a project of this scale is key to driving a legacy of sustainability.

                At Huyton Asphalt, we have innovation and sustainability at the forefront of our vision. Providing an environmental product for use on a transport hub of this scale, closes the loop on sustainability by utilising our innovative HALO low carbon technology and use of recycled materials.

                • Access road
                • Car parks
                • Forecourt
                • Service yard
                • Footpaths

                49t

                Carbon saving

                31

                equivalent to flying from Manchester to New York 31 times

                “The junction looks well and feedback has been positive. Thanks to everyone who took part in completing this project with no fuss, despite having some appalling weather to contend with”

                Stephen Millington, Project Manager - Highways

                Our work

                The road to a sustainable zero-net carbon airport is laid with HALO

                HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing recycled materials revolutionising the surfacing industry by creating a low carbon product that offers exceptional performance compared to conventional asphalts.

                View more of our work

                Work with us

                To work with us or for more information about HALO please get in touch.

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                  ST HELENS FIRE STATION

                  Our work

                  The challenge

                  As part of Huyton Asphalt’s commitment to innovation and sustainability, the team laid the latest innovative low carbon HALO product on St Helens’ new state-of-the-art Fire Station facility, in partnership with Wates.

                  3500m2

                  access road / training yard

                  4785m2

                  covered

                  58.7t

                  of rubber

                  59

                  Tyres used

                  Our work

                  The solution

                  Pioneering Rubber Pave was laid on site for the first time across any project in the North West along with HALO’s warm mix asphalt. The industry-first rubber course was laid on the carparks across the site in an enhanced environmental commitment across the project. Rubber Pave contains the rubber from recycled tyres resulting in a carbon saving of up to 8%.

                  HALO is a sustainable alternative to conventional asphalts. It is a low temperature base and binder containing recycled materials revolutionising the surfacing industry by creating a carbon-friendly product that offers exceptional performance and laying times compared to conventional asphalts.

                  1179t

                  of HALO laid

                  252.78t

                  RAP (24%)

                  4.0t

                  CO2 saving

                  “Thank you for all your help and effort on St Helens. it is very much appreciated. We have delivered 3 stations now for MFRA with Huyton Asphalt and they all look great. Pleasure working with you”

                  James Harman, Snr Quantity Surveyor, Wates

                  Our work

                  The Impact

                  • HALO laid: 1179t
                  • RAP: 252.78T = 24%
                  • CO2 saving: 4t
                  • Cars off the road: 2.4
                  • Miles saved / year: 19,200
                  • Times around the world: 0.8

                  We adapted our processes in order to continue works during the Covid-19 pandemic and the project was successfully completed in September 2020.

                  View more of our work

                  2.4

                  cars off the road

                  19,200

                  Car miles saved per year

                  0.8

                  which is equal to 0.8 times around the world

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                    Wood Lane Liverpool Innovation Halo Sustainable Asphalt

                    Wood Lane

                    Our work

                    The challenge

                    Liverpool City Council appointed Huyton Asphalt to complete essential maintenance and improvement works to Wood Lane and Caldway Drive as part of the Better Roads Highways Improvement Programme.

                    Wood Lane serves as the primary route, in and out of the City, to nearly 500 homes on the Woodlands Estate and the wider 8000+ residents of Netherley. The surrounding area comprises a high number of cul-de-sacs with the main route in and out of the residential estates via Wood Lane. Any road closures implemented would have had a significant impact on the local community.

                    The use of public transport in the area is high, with a particularly large dependence on the bus network. Therefore, disruption to the bus route was a huge issue for the residents and local authority and a key consideration during the phasing and methodology of the project.

                    7700m2

                    of resurfaced carriageway in the latest innovative low carbon HALO products on Wood Lane

                    130m2

                    of new footway paving

                    Our work

                    The solution

                    Following the civil engineering improvements made by HA Civils, our innovative low-carbon recycled material, HALO, was laid for the surfacing element of the works.

                    This enabled a reduced curing time, facilitating quicker road openings, and demonstrating our commitment to the environment and innovation. HALO is warm mix asphalt technology providing an environmentally-sustainable asphalt with a reduced carbon footprint.

                    873.84t

                    of HALO laid

                    197.40t

                    as RAP

                    “The works on Wood Lane are going really well and I've not received any complaints. My thanks to everyone concerned for a job well done”

                    Cllr Pauline Walton, Labour Councillor for Belle Vale Ward, Liverpool City Council

                    Our work

                    The outcome

                    • HALO laid: 873.84t
                    • RAP: 197.40t
                    • CO2 saving: 3.30 tco2
                    • Cars off the road: 2.26

                    We adapted our processes in order to continue works during the Covid-19 pandemic and the project was completed in June 2020.

                    View more of our work

                    3.30tco2

                    CO2 saving

                    2.26cars

                    equivalent cars off the road

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